Vertical Rack Plating Line for Bathroom Hardware
Taizhou Junda Intelligent Equipment Co., Ltd. is a China manufacturer of vertical rack plating line for bathroom hardware, providing fully automatic copper-nickel-chrome electroplating systems for faucets, shower heads, valves, and bathroom accessories.
Our turnkey solutions integrate PLC automation, energy-efficient process control, and environmental protection systems to ensure stable production, mirror-quality finishes, and high corrosion resistance for global sanitary hardware manufacturers.
Our turnkey solutions integrate PLC automation, energy-efficient process control, and environmental protection systems to ensure stable production, mirror-quality finishes, and high corrosion resistance for global sanitary hardware manufacturers.
Our vertical rack plating line for bathroom hardware is purpose-built for the high-volume decorative electroplating of faucets, shower heads, bathroom accessories, and plumbing fittings. The vertical lift configuration with circular ring track enables dense tank arrangement and continuous production cycles, delivering consistent mirror-quality finishes.
This vertical lift plating equipment is optimized for the copper-nickel-chrome sequence required for premium sanitary ware finishes, achieving excellent corrosion resistance and brilliant appearance.
Key Specifications
|
Parameter |
Specification |
|
Equipment Type |
Fully Automatic Vertical Lift Plating Line |
|
Plating Sequence |
Copper → Nickel → Chrome |
|
Control System |
PLC with HMI touch screen |
|
Hoist Capacity |
50kg – 300kg per flight bar |
|
Suitable Workpieces |
Faucets, shower heads, valves, bathroom accessories |
|
Finish Quality |
Mirror finish |
|
Salt Spray Resistance |
48-120 hours |
|
Certification |
CE |
Key Problems It Solves
Our vertical rack plating line is designed to solve common production challenges in bathroom hardware manufacturing:
Unstable coating thickness in manual plating lines
Low production efficiency in small-batch or multi-product environments
High labor cost and dependency on skilled operators
Poor corrosion resistance in traditional finishing processes
Long changeover time between different product types
Lack of automation and process consistency
Technical Process
The vertical rack plating line for bathroom hardware follows a proven process sequence for premium decorative finishes:
|
Step |
Process |
Duration |
Critical Parameters |
|
1 |
Ultrasonic Degreasing |
3-5 min |
60-70℃ |
|
2 |
Electrolytic Cleaning |
2-3 min |
Cathodic/anodic |
|
3 |
Acid Activation |
1-2 min |
10-20% H₂SO₄ |
|
4 |
Copper Plating (Strike) |
5-10 min |
2-4 A/dm² |
|
5 |
Copper Plating (Acid) |
15-25 min |
3-5 A/dm² |
|
6 |
Nickel Plating |
15-25 min |
4-6 A/dm², 50-60℃ |
|
7 |
Decorative Chrome |
3-5 min |
10-20 A/dm², 35-45℃ |
|
8 |
DI Rinse & Dry |
5-10 min |
Hot air 80-100℃ |
Key Advantages
✅ Mirror Finish Quality – Optimized for high-end sanitary ware requiring brilliant decorative surfaces
✅ Corrosion Resistance – Copper-nickel-chrome system provides long-lasting protection in wet environments
✅ Dense Tank Arrangement – Circular track layout maximizes space efficiency and production continuity
✅ Precise Process Control – PLC with HMI ensures consistent quality batch after batch
✅ Hydraulic Drive – Smooth, quiet operation with accurate positioning
✅ High Throughput – Designed for high-volume continuous production
✅ 12 Months Warranty – Full after-sales support
Applications
Faucets and tapware
Shower heads and systems
Bathroom accessories (towel bars, robe hooks)
Valves and plumbing fittings
Kitchen sinks and accessories
Decorative hardware
Technical Parameters
|
Parameter |
Value |
|
Maximum Workpiece Size |
Up to 600mm × 400mm × 400mm |
|
Cycle Time |
25-45 seconds per flight bar |
|
Lifting Speed |
1-20 m/min |
|
Transport Speed |
5-60 m/min |
|
Power Supply |
380V/415V 50Hz/60Hz 3-phase |
|
Tank Material |
PP / Stainless Steel 316L |
Vertical vs Horizontal Plating Line
|
Item |
Vertical Rack Plating Line |
Horizontal Plating Line |
|
Floor Space |
Compact design |
Large footprint |
|
Automation Level |
Fully automatic |
Semi-automatic |
|
Finish Quality |
High uniformity |
Medium consistency |
|
Production Mode |
Continuous |
Batch-based |
|
Best For |
Bathroom hardware |
Heavy industrial parts |
Service Support
Pre-Sales Service
● Process consultation
● Factory layout design
● Customized solution proposal
● Investment cost analysis
Installation Service
● On-site installation guidance
● System debugging
● Operator training
● Process optimization support
After-Sales Service
● 12-month warranty
● Remote technical support
● Spare parts supply
● Lifetime technical consultation
Why Choose JUNDA
Taizhou Junda Intelligent Equipment Co., Ltd. provides reliable turnkey surface finishing solutions with strong engineering capability and manufacturing experience.
● 10+ years of electroplating equipment manufacturing
● CE & ISO certified production systems
● Custom factory layout design and engineering support
● Integrated wastewater and exhaust treatment systems
● Full project delivery from design to commissioning
● Long-term technical support and spare parts service
FAQ
Q1: What is a vertical rack plating line used for?
It is used for high-volume electroplating of bathroom hardware such as faucets and shower heads.
Q2: What metals can it plate?
Copper, nickel, chrome, and multi-layer decorative coatings.
Q3: Can it support different product sizes?
Yes, it is designed for flexible multi-product production.
Q4: What is the delivery time?
Typically 30–45 days depending on configuration.
Q5: Is it fully automatic?
Yes, the system is controlled by PLC automation with HMI interface.
Looking for a reliable vertical rack plating line for bathroom hardware manufacturer in China?
Contact JUNDA today for a customized turnkey electroplating solution tailored to your factory production needs.
Hot Tags:
Send Inquiry
Contact Info
-
Address
Room 203, 2nd Floor, Building 5, No. 24 Chuangye Road, Haihong Subdistrict, Taizhou Bay New Area, Taizhou City, Zhejiang Province
-
Tel
-
E-mail
