Copper-Nickel-Chrome Vertical Lift Plating Line
JUNDA Electroplating Equipment Co., Ltd., a China manufacturer of automated surface treatment systems, supplies Copper-Nickel-Chrome Vertical Lift Plating Lines designed for continuous multi-layer decorative coating. The system integrates PLC control and vertical lift transfer to ensure stable process sequencing, uniform coating quality, and efficient production for metal and plastic parts.
The Copper Nickel Chrome Vertical Lift Electroplating Line is an automatic electroplating system designed for sequential copper, nickel, and chrome coating on metal and plastic components.
It is used for decorative finishing and corrosion protection in continuous production environments.
The system operates with a vertical lift structure and circular track layout to manage multiple processing tanks in a fixed sequence.
Problems This System Solves
Traditional electroplating production lines often face the following issues:
● unstable coating thickness between batches
● manual handling between process tanks
● low production flexibility for multiple product types
● long changeover time between different plating processes
● inconsistent quality in multi-layer plating sequences
This system is designed to reduce manual intervention and keep process steps consistent under automated control.
System Overview
The production line integrates:
● vertical lifting hoist system
● circular track tank arrangement
● automatic workpiece transfer system
● PLC control system with HMI interface
● recipe-based process control
Each workpiece follows a fixed process route through pre-treatment, plating, rinsing, and drying stages.
Key Specifications
|
Parameter |
Specification |
|
Equipment Type |
Fully Automatic Vertical Lift Plating Line |
|
Plating Sequence |
Copper Strike → Bright Nickel → Decorative Chrome |
|
Control System |
PLC with HMI touch screen (Siemens/Omron/Mitsubishi) |
|
Drive System |
Hydraulic or motor-driven with frequency control |
|
Hoist Capacity |
50kg – 500kg per flight bar (customizable) |
|
Lifting Speed |
1-20 m/min (VFD adjustable) |
|
Transport Speed |
5-60 m/min (VFD adjustable) |
|
Suitable Workpieces |
Hardware, sanitary ware, automotive parts, ABS plastic |
|
Certification |
CE |
Technical Process
The copper-nickel-chrome vertical lift plating line follows a fully automated process sequence:
|
Step |
Process |
Description |
|
1 |
Ultrasonic Degreasing |
Removal of oil and grease from part surfaces |
|
2 |
Electrolytic Cleaning |
Deep electrochemical cleaning |
|
3 |
Acid Activation |
Removal of oxidation film, surface activation |
|
4 |
Copper Strike Plating |
Thin copper layer for adhesion (especially on zinc die castings) |
|
5 |
Multi-stage Rinsing |
Thorough cleaning between layers |
|
6 |
Bright Nickel Plating |
Main corrosion-resistant and decorative layer |
|
7 |
Multi-stage Rinsing |
Removal of nickel solution residue |
|
8 |
Decorative Chrome Plating |
Final bright, wear-resistant layer |
|
9 |
DI Water Rinsing |
Final cleaning with deionized water |
|
10 |
Hot Air Drying |
Complete drying without water spots |
Key Advantages
✅ Multi-Layer Plating Capability – Supports full copper → nickel → chrome sequence with precise thickness control for each layer
✅ Vertical Lift Design Benefits – Superior coating uniformity on complex geometries; eliminates “Faraday cage” effect on recessed areas
✅ High Production Throughput – Dense tank arrangement along circular track enables continuous, repeatable production cycles
✅ Hydraulic Drive System – Smooth, low-noise operation with precise positioning accuracy
✅ Intelligent Automation – Siemens/Omron PLC with HMI touch screen; recipe storage for different part types
✅ Compact Footprint – Vertical design maximizes space efficiency compared to traditional horizontal lines
✅ 12 Months Warranty – Comprehensive after-sales support
Plating Thickness Specifications
|
Layer |
Typical Thickness |
Application |
|
Copper Strike |
2-5 μm |
Adhesion layer for zinc die castings |
|
Bright Nickel |
10-20 μm |
Corrosion protection + brilliance |
|
Decorative Chrome |
0.25-0.5 μm |
Final bright finish, wear resistance |
The copper-nickel-chrome electroplating line achieves salt spray resistance of 48-120 hours depending on nickel thickness and passivation type.
Applications
Faucets and sanitary ware
Decorative hardware
Automotive interior and exterior trim
Bathroom accessories
Furniture hardware
Lighting fixtures
ABS plastic components (with proper activation)
Technical Parameters
|
Parameter |
Value |
|
Copper Bath Temperature |
25-35℃ |
|
Nickel Bath Temperature |
50-60℃ |
|
Chrome Bath Temperature |
35-45℃ |
|
Current Density (Copper) |
1-3 A/dm² |
|
Current Density (Nickel) |
2-8 A/dm² |
|
Current Density (Chrome) |
10-20 A/dm² |
|
Cycle Time |
20-40 seconds per flight bar |
|
Power Supply |
380V/415V 50Hz/60Hz 3-phase |
Why Choose JUNDA
With over 10 years of experience in manufacturing electroplating equipment, our copper-nickel-chrome vertical lift plating lines are trusted by manufacturers worldwide. We offer turnkey solutions including process design, installation, training, and lifetime support.
Contact us for your decorative plating line quote today！
Project Experience
Typical project applications include:
● Jinmaoyuan (East China) Surface Treatment Industrial Park
o zinc plating production lines
o nickel chrome plating lines
● Zhejiang Zhi’en Environmental Industrial Park
o rack nickel plating system
o copper nickel chrome plating line
Certifications
The company has obtained certifications related to:
● environmental engineering implementation capability
● environmental protection equipment construction services
● ISO 9001 quality management system
● CE certification for equipment export
Service Scope
Pre-sales service
● process consultation
● plant layout design
● production capacity planning
● investment evaluation
Installation service
● equipment installation guidance
● system commissioning
● operator training
● process adjustment support
After-sales service
● 12-month warranty
● remote technical support
● spare parts supply
● system upgrade consultation
● long-term technical support
Key Business Data
● OEM / ODM available
● MOQ: 1 set
● Lead time: 30–45 days
● Surface treatment process: customizable
● Material selection: project-based customization
● Certifications supported: CE, ISO 9001
Hot Tags: Copper Nickel Chrome Plating Line Manufacturer, Vertical Lift Plating Line Supplier, Automatic Plating Equipment
Send Inquiry
Contact Info
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Address
Room 203, 2nd Floor, Building 5, No. 24 Chuangye Road, Haihong Subdistrict, Taizhou Bay New Area, Taizhou City, Zhejiang Province
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Tel
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