Taizhou Junda Intelligent Equipment Co., Ltd. is a China manufacturer of Nickel-Chrome Vertical Lift Plating Lines for decorative and corrosion-resistant electroplating applications. Our customized plating systems support duplex nickel and chrome plating, flexible process control, mixed-product production, automatic rework functions, and turnkey installation services for automotive, hardware, sanitary ware, and industrial component manufacturers worldwide.
Our Nickel-Chrome Vertical Lift Plating Line is a fully automatic electroplating system specifically designed for high-volume decorative finishing requiring exceptional corrosion resistance and brilliant appearance. The double nickel layer combined with decorative chrome provides superior protection and a mirror-like finish that meets the most demanding aesthetic standards.
This double nickel decorative plating line utilizes a closed-loop circular track with vertical lift hoist mechanism. The PLC-controlled system ensures precise positioning and consistent plating quality batch after batch.
Key Specifications
Parameter
Specification
Equipment Type
Vertical Lift Electroplating Line
Plating Process
Semi-Bright Nickel + Bright Nickel + Chrome
Chrome Type
Trivalent Chrome or Hexavalent Chrome
Control System
Siemens / Omron / Mitsubishi PLC
Hoist Drive
Hydraulic or Motor Drive
Hoist Capacity
50–500 kg
Lifting Speed
1–20 m/min
Transfer Speed
5–60 m/min
Tank Layout
Circular Track
Applicable Materials
Steel, Copper Alloy, Zinc Die Casting, ABS Plastic
Power Supply
380V / 415V
Certification
CE Available
Warranty
12 Months
What makes this line different from standard duplex nickel lines
Capability
Standard Line
JUNDA Line
Run multiple products at same time
No – must finish A before starting B
Yes – up to 5 different processes simultaneously
Change process sequence
Requires supplier engineer to rewrite program
User modifies on HMI in <10 min
Add new product program
Wait 3-7 days for engineer on-site
User fills process table → program auto-generated
NG part (thickness too low)
Manual rack-off and rework
Press NG button → auto returns to same tank for补镀
Adjust dwell/drip time
Requires program change
Operator adjusts on HMI anytime
Flexible Process Control System
Traditional plating lines operate according to fixed routes and fixed processing times. When process requirements change, equipment suppliers often need to modify the control program.
JUNDA's process control system allows production personnel to adjust process routes and treatment times directly through process tables.
Main Functions
● Modify treatment time for individual process tanks
● Adjust dripping time between tanks
● Create new process recipes without PLC reprogramming
● Support multiple process routes on one production line
● Reduce product changeover time
● Support small-batch and multi-product production
Automatic Rework Function
For processes such as:
● Decorative chrome plating
● Gold plating
● Chemical polishing
● Coloring treatment
If inspection results do not meet requirements, operators can return the workpiece to the corresponding process tank for additional treatment through the control system.
This reduces manual handling during re-plating operations.
Suitable Applications
● Job-shop plating facilities
● Hardware electroplating plants
● Automotive component manufacturers
● Multi-product plating factories
● Facilities with frequent product changes
Typical Process Flow
Step
Process
1
Ultrasonic Degreasing
2
Electrolytic Cleaning
3
Acid Activation
4
Copper Strike (Optional)
5
Semi-Bright Nickel Plating
6
Bright Nickel Plating
7
Decorative Chrome Plating
8
DI Water Rinse
9
Hot Air Drying
The lifting mechanism follows the programmed sequence of lifting, transferring, lowering, processing, and transferring between tanks according to process requirements.
Technical Parameters
Coating Thickness
Process
Thickness
Semi-Bright Nickel
5–15 μm
Bright Nickel
5–15 μm
Decorative Chrome
0.25–0.5 μm
Operating Temperature
Process
Temperature
Nickel Plating
50–60°C
Chrome Plating
35–45°C
Current Density
Process
Current Density
Nickel Plating
2–8 A/dm²
Chrome Plating
10–20 A/dm²
Applications
The nickel-nickel-chrome plating line is widely used for:
The company provides equipment design, manufacturing, installation, commissioning, operator training, and after-sales service.
Project Reference
Jinmaoyuan (East China) Surface Treatment Circular Economy Industrial Park
Supplied Equipment:
● Barrel Zinc Plating Line
● Rack Zinc Plating Line
● Vertical Nickel-Chrome Plating Line
Project Scope:
● Automatic electroplating production
● Centralized environmental treatment integration
● Large-scale surface treatment operation
Certifications
The company has obtained:
● Zhejiang Province Ecological Environmental Restoration Engineering Capability Evaluation Certificate
● Environmental Protection Equipment Construction Service Qualification Certificate
● ISO 9001 Quality Management System
● CE Compliance Available
Each production line undergoes factory testing before shipment, including:
● Mechanical Inspection
● Electrical Inspection
● Functional Testing
● Trial Operation Verification
Why Choose JUNDA
● Manufacturer of electroplating and surface treatment equipment
● Custom production line design based on product and capacity requirements
● Support for multiple electroplating and coating processes
● Flexible process control for multi-product production
● Equipment installation and commissioning service
● Spare parts supply and technical support
● 12-month equipment warranty
● Lifetime technical support
Frequently Asked Questions
Can different products run on the same plating line?
Yes. Different process routes and treatment times can be configured within the same production system.
Can operators create new process programs?
Yes. New process recipes can be generated through process tables without requiring PLC program redevelopment.
Is trivalent chrome supported?
Yes. Both trivalent chrome and hexavalent chrome plating processes can be configured.
Can the Nickel-Chrome Vertical Lift Plating Line be customized?
Yes. Tank size, line layout, hoist capacity, production output, filtration systems, and environmental protection systems can all be customized according to project requirements.
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