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Nickel-Chrome Vertical Lift Plating Line
  • Nickel-Chrome Vertical Lift Plating LineNickel-Chrome Vertical Lift Plating Line
  • Nickel-Chrome Vertical Lift Plating LineNickel-Chrome Vertical Lift Plating Line

Nickel-Chrome Vertical Lift Plating Line

Taizhou Junda Intelligent Equipment Co., Ltd. is a China manufacturer of Nickel-Chrome Vertical Lift Plating Lines for decorative and corrosion-resistant electroplating applications. Our customized plating systems support duplex nickel and chrome plating, flexible process control, mixed-product production, automatic rework functions, and turnkey installation services for automotive, hardware, sanitary ware, and industrial component manufacturers worldwide.

Our Nickel-Chrome Vertical Lift Plating Line is a fully automatic electroplating system specifically designed for high-volume decorative finishing requiring exceptional corrosion resistance and brilliant appearance. The double nickel layer combined with decorative chrome provides superior protection and a mirror-like finish that meets the most demanding aesthetic standards.

This double nickel decorative plating line utilizes a closed-loop circular track with vertical lift hoist mechanism. The PLC-controlled system ensures precise positioning and consistent plating quality batch after batch.


Key Specifications

Parameter

Specification

Equipment Type

Vertical Lift Electroplating Line

Plating Process

Semi-Bright Nickel + Bright Nickel + Chrome

Chrome Type

Trivalent Chrome or Hexavalent Chrome

Control System

Siemens / Omron / Mitsubishi PLC

Hoist Drive

Hydraulic or Motor Drive

Hoist Capacity

50–500 kg

Lifting Speed

1–20 m/min

Transfer Speed

5–60 m/min

Tank Layout

Circular Track

Applicable Materials

Steel, Copper Alloy, Zinc Die Casting, ABS Plastic

Power Supply

380V / 415V

Certification

CE Available

Warranty

12 Months

What makes this line different from standard duplex nickel lines

Capability

Standard Line

JUNDA Line

Run multiple products at same time

No – must finish A before starting B

Yes – up to 5 different processes simultaneously

Change process sequence

Requires supplier engineer to rewrite program

User modifies on HMI in <10 min

Add new product program

Wait 3-7 days for engineer on-site

User fills process table → program auto-generated

NG part (thickness too low)

Manual rack-off and rework

Press NG button → auto returns to same tank for补镀

Adjust dwell/drip time

Requires program change

Operator adjusts on HMI anytime

Flexible Process Control System

Traditional plating lines operate according to fixed routes and fixed processing times. When process requirements change, equipment suppliers often need to modify the control program.

JUNDA's process control system allows production personnel to adjust process routes and treatment times directly through process tables.

Main Functions

● Modify treatment time for individual process tanks

● Adjust dripping time between tanks

● Create new process recipes without PLC reprogramming

● Support multiple process routes on one production line

● Reduce product changeover time

● Support small-batch and multi-product production

Automatic Rework Function

For processes such as:

● Decorative chrome plating

● Gold plating

● Chemical polishing

● Coloring treatment

If inspection results do not meet requirements, operators can return the workpiece to the corresponding process tank for additional treatment through the control system.

This reduces manual handling during re-plating operations.

Suitable Applications

● Job-shop plating facilities

● Hardware electroplating plants

● Automotive component manufacturers

● Multi-product plating factories

● Facilities with frequent product changes


Typical Process Flow

Step

Process

1

Ultrasonic Degreasing

2

Electrolytic Cleaning

3

Acid Activation

4

Copper Strike (Optional)

5

Semi-Bright Nickel Plating

6

Bright Nickel Plating

7

Decorative Chrome Plating

8

DI Water Rinse

9

Hot Air Drying

The lifting mechanism follows the programmed sequence of lifting, transferring, lowering, processing, and transferring between tanks according to process requirements.


Technical Parameters

Coating Thickness

Process

Thickness

Semi-Bright Nickel

5–15 μm

Bright Nickel

5–15 μm

Decorative Chrome

0.25–0.5 μm

Operating Temperature

Process

Temperature

Nickel Plating

50–60°C

Chrome Plating

35–45°C

Current Density

Process

Current Density

Nickel Plating

2–8 A/dm²

Chrome Plating

10–20 A/dm²


Applications

The nickel-nickel-chrome plating line is widely used for:

Automotive Parts

● Grilles

● Emblems

● Door Handles

● Decorative Trim

Sanitary Ware

● Faucets

● Shower Components

● Bathroom Accessories

Hardware Products

● Locks

● Hinges

● Handles

● Decorative Hardware

Consumer Products

● Appliance Panels

● Decorative Components

● Plastic Decorative Parts

Motorcycle Components

● Handlebars

● Trim Parts

● Decorative Accessories

Manufacturing Capabilities

Taizhou Junda Intelligent Equipment Co., Ltd. manufactures:

● Vertical Lift Electroplating Lines

● Gantry Rack Plating Lines

● Gantry Barrel Plating Lines

● Anodizing Production Lines

● Powder Coating Lines

● E-Coating Systems

● Wastewater Treatment Systems

● Exhaust Gas Treatment Systems

● RO Water Treatment Equipment

The company provides equipment design, manufacturing, installation, commissioning, operator training, and after-sales service.

Project Reference

Jinmaoyuan (East China) Surface Treatment Circular Economy Industrial Park

Supplied Equipment:

● Barrel Zinc Plating Line

● Rack Zinc Plating Line

● Vertical Nickel-Chrome Plating Line

Project Scope:

● Automatic electroplating production

● Centralized environmental treatment integration

● Large-scale surface treatment operation

Nickel Chrome Vertical Lift Plating LineNickel Chrome Vertical Lift Plating Line

Certifications

The company has obtained:

● Zhejiang Province Ecological Environmental Restoration Engineering Capability Evaluation Certificate

● Environmental Protection Equipment Construction Service Qualification Certificate

● ISO 9001 Quality Management System

● CE Compliance Available

Each production line undergoes factory testing before shipment, including:

● Mechanical Inspection

● Electrical Inspection

● Functional Testing

● Trial Operation Verification

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Why Choose JUNDA

● Manufacturer of electroplating and surface treatment equipment

● Custom production line design based on product and capacity requirements

● Support for multiple electroplating and coating processes

● Flexible process control for multi-product production

● Equipment installation and commissioning service

● Spare parts supply and technical support

● 12-month equipment warranty

● Lifetime technical support


Frequently Asked Questions

Can different products run on the same plating line?

Yes. Different process routes and treatment times can be configured within the same production system.

Can operators create new process programs?

Yes. New process recipes can be generated through process tables without requiring PLC program redevelopment.

Is trivalent chrome supported?

Yes. Both trivalent chrome and hexavalent chrome plating processes can be configured.

Can the Nickel-Chrome Vertical Lift Plating Line be customized?

Yes. Tank size, line layout, hoist capacity, production output, filtration systems, and environmental protection systems can all be customized according to project requirements.






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