Zinc Rack Vertical Lift Plating Line
Taizhou Junda Intelligent Equipment Co., Ltd. is a China manufacturer of Zinc Rack Vertical Lift Plating Line, providing automatic electroplating production line solutions for hardware, fasteners and metal parts. Buy high-efficiency PLC controlled zinc plating equipment with stable coating quality, customized design and turnkey installation service for global buyers.
Our Zinc Rack Vertical Lift Plating Line is specifically designed for high-volume zinc electroplating of hardware parts, stamped components, and metal fabrications. The vertical lift configuration with circular ring track enables continuous production cycles, making it ideal for bulk processing with consistent quality.
This vertical lift zinc plating equipment features PLC automatic control, precise rectifier regulation, and optional trivalent chromium passivation for enhanced corrosion resistance.
Key Features
● Fully automatic vertical lift rack plating system
● PLC + HMI intelligent control system
● Stable zinc coating thickness control (5–25 μm adjustable)
● Alkaline / Acid zinc plating compatibility
● Circular rail continuous production design
● Trivalent chromium passivation (RoHS compliant)
● Optional hydrogen embrittlement relief baking system
● High space utilization and compact factory layout design
Key Specifications
|
Parameter |
Specification |
|
Equipment Type |
Fully Automatic Vertical Lift Rack Plating Line |
|
Plating Type |
Alkaline Zinc / Acid Zinc |
|
Control System |
PLC with HMI touch screen |
|
Hoist Capacity |
50kg – 300kg per rack (customizable) |
|
Plating Thickness |
5-25 μm (adjustable) |
|
Passivation |
Blue, Yellow, Black – Trivalent Chromium |
|
Suitable Workpieces |
Hardware parts, stampings, fasteners, castings |
|
Certification |
CE |
Technical Process
|
Step |
Process |
Function |
|
1 |
Alkaline Degreasing |
Removal of oils and organic contaminants |
|
2 |
Electrolytic Cleaning |
Electrochemical surface preparation |
|
3 |
Acid Pickling |
Removal of rust and scale |
|
4 |
Multi-stage Rinsing |
Thorough cleaning before plating |
|
5 |
Zinc Electroplating |
Alkaline or acid zinc bath with barrel or rack |
|
6 |
Recovery Rinsing |
Drag-out recovery for solution savings |
|
7 |
Nitric Acid Bright Dip |
Surface activation for passivation |
|
8 |
Trivalent Chromium Passivation |
Blue, yellow, or black finish |
|
9 |
Hot Water Rinse |
Final cleaning |
|
10 |
Centrifugal or Hot Air Drying |
Complete drying without water spots |
Passivation Options
|
Type |
Appearance |
Salt Spray Resistance |
Application |
|
Blue |
Bright blue-white |
48–72 hours |
Standard hardware |
|
Yellow |
Yellow iridescent |
72–96 hours |
Automotive parts |
|
Black |
Deep black finish |
96–120 hours |
High-end decorative parts |
Applications
● Automotive components surface finishing
● Fasteners and bolts production
● Industrial hardware manufacturing
● Construction metal parts
● Agricultural machinery components
● Electrical enclosures
● Metal stamping parts
● General industrial fabrication
Smart PLC Adaptive Control System
JUNDA electroplating lines support an advanced programmable control system that improves production flexibility:
Multiple product processes can run on the same system
Process time and route can be adjusted dynamically
New product workflows can be created via process table input
NG (non-conforming) workpieces can automatically return for reprocessing
Reduces dependency on external programming engineers
This system is especially suitable for multi-product, small-batch, high-mix production environments.
Technical Parameters
|
Parameter |
Value |
|
Zinc Bath Temperature |
20-35℃ (room temperature) |
|
Current Density |
2-6 A/dm² |
|
Plating Speed |
Approx. 1 μm per 1-2 minutes |
|
Cycle Time |
15-30 seconds per flight bar |
|
Power Supply |
380V/415V 50Hz/60Hz 3-phase |
|
Protection Rating |
IP55 (control cabinet) |
Vertical Lift vs Traditional Plating Line
|
Item |
Vertical Lift System |
Traditional System |
|
Production Mode |
Continuous flow |
Batch operation |
|
Space Usage |
Compact |
Large footprint |
|
Automation Level |
Fully automated |
Semi-automatic |
|
Flexibility |
High |
Low |
|
Efficiency |
High throughput |
Medium |
Why Choose JUNDA
Our zinc rack vertical lift plating lines combine high efficiency with consistent quality. With over 10 years of experience and CE certification, we deliver turnkey solutions customized to your production requirements.
Contact us for your zinc plating line quote today！
FAQ
Q1: Can the system support different plating processes?
Yes, the PLC system allows flexible configuration for different production processes.
Q2: Is it suitable for multi-product production?
Yes, it is designed for high-mix, small-batch and multi-process manufacturing.
Q3: Can process time be adjusted?
Yes, dwell time and process flow can be modified through the control system.
Q4: What industries use this equipment?
Automotive, hardware, fasteners, construction, and metal fabrication industries.
Contact Us
JUNDA provides customized zinc rack vertical lift plating lines based on your production requirements, factory layout, and capacity goals.
Contact us for a detailed technical proposal and quotation.
Hot Tags: Zinc Rack Plating Line, Vertical Lift Plating Machine, Automatic Zinc Plating Equipment
Send Inquiry
Contact Info
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Address
Room 203, 2nd Floor, Building 5, No. 24 Chuangye Road, Haihong Subdistrict, Taizhou Bay New Area, Taizhou City, Zhejiang Province
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Tel
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E-mail
