JUNDA Chrome Rinse Water Recovery System is an integrated solution designed by Taizhou Junda Intelligent Equipment Co., Ltd. for electroplating wastewater treatment, chromium recovery, water recycling, and zero liquid discharge (ZLD). Combining chrome recovery technology, RO water reuse, intelligent PLC automation, and environmental compliance engineering, the system helps plating manufacturers reduce operating costs, recover valuable chromium, improve sustainability, and achieve efficient, closed-loop surface treatment production.
The JUNDA Chrome Rinse Water Recovery System is an advanced wastewater treatment and resource recovery solution developed by Taizhou Junda Intelligent Equipment Co., Ltd., a professional manufacturer of automated electroplating lines, anodizing equipment, coating systems, and environmental treatment technologies.
Designed specifically for decorative chrome plating, hard chrome plating, trivalent chromium plating, and other chromium-based surface treatment processes, this integrated system combines chromium recovery, rinse water recycling, reverse osmosis (RO) purification, intelligent PLC automation, and optional Zero Liquid Discharge (ZLD) technology into one fully automated platform.
By recovering valuable chromium from rinse water and reusing treated water within the production process, manufacturers can significantly reduce operating costs, minimize environmental impact, and comply with increasingly strict wastewater discharge regulations.
Why Chrome Rinse Water Recovery Matters
Traditional chrome plating processes generate large volumes of rinse water containing valuable chromium ions. Without proper recovery systems, manufacturers face:
● High freshwater consumption
● Expensive wastewater treatment costs
● Loss of valuable chromium chemicals
● Increased sludge generation
● Environmental compliance challenges
● Rising operating expenses
JUNDA's closed-loop chromium recovery system transforms wastewater from a disposal problem into a reusable resource, helping plating facilities achieve higher profitability and sustainability.
Integrated System Configuration
Our chromium plating closed loop system includes the following treatment stages:
Stage
Technology
Function
1
Collection & Equalization
Balances flow and concentration from multiple rinse tanks
The system is controlled by a central PLC with HMI touch screen, providing full automation, data logging, and remote monitoring capabilities. For boric acid management (relevant to Cr(III) baths), a second-pass RO can be integrated to ensure complete closure of the water loop.
Key Specifications
Parameter
Specification
System Type
Integrated Chrome Recovery + Water Recycle + ZLD
Chrome Recovery Technology
IX (Cr⁶⁺) / HPRO (Cr³⁺) — per application
Chrome Recovery Rate
Up to 99%
Water Recovery Rate
Up to 95%
Concentrate Volume
5-15% of feed (to evaporator)
ZLD Capable
Yes — with evaporator/crystallizer
Control System
Siemens/Omron PLC with HMI
Monitoring
Online pH, conductivity, flow, pressure
Data Logging
Full production records for compliance
Certification
CE
Warranty
12 Months
Key Benefits
Up to 99% Chromium Recovery
Recover valuable chromium from rinse water and return it to the plating process, reducing chemical consumption and operating costs.
Up to 95% Water Reuse
Recycle treated rinse water back into production, significantly reducing freshwater demand.
Reduced Wastewater Discharge
Minimize wastewater generation and support environmental compliance requirements.
Lower Operating Costs
Reduce expenses associated with water purchase, wastewater treatment, sludge disposal, and chemical replenishment.
Intelligent Automation
PLC and HMI control systems provide automated operation, online monitoring, alarm management, and production data recording.
Future-Proof Environmental Compliance
Supports increasingly strict environmental standards and sustainable manufacturing initiatives.
Typical Applications
The system is widely used in:
Decorative Chrome Plating
● Bathroom Hardware
● Faucets
● Furniture Hardware
● Automotive Trim
Hard Chrome Plating
● Hydraulic Cylinders
● Industrial Rollers
● Piston Rods
● Engineering Components
Automotive Industry
● Automotive Parts
● Fasteners
● Precision Components
Electronics Industry
● Electronic Components
● Connectors
● PCB Manufacturing
Aerospace Industry
● Landing Gear Components
● Hydraulic Systems
● Precision Surface Treatment
Intelligent Control Technology by JUNDA
Unlike traditional fixed-program electroplating systems, JUNDA's intelligent control technology allows greater flexibility for modern plating operations.
Flexible Process Management
● Adjustable treatment time
● Adjustable dripping time
● Flexible process routing
● Easy process modifications
Multiple Product Processing
Different products with different process requirements can be processed simultaneously within the same production system.
Automatic Process Generation
New product processes can be generated through process tables without extensive reprogramming.
Automatic Rework Function
For applications such as:
● Gold Plating
● Chemical Polishing
● Coloring
● Precision Surface Treatment
Products that fail inspection can automatically return to designated tanks for additional processing without manual intervention.
This intelligent automation significantly improves production flexibility for manufacturers handling small-batch and multi-product orders.
Why Choose JUNDA
Professional Electroplating Equipment Manufacturer
JUNDA has supplied electroplating and environmental treatment systems to numerous industrial customers and surface treatment parks throughout China.
Representative projects include:
Jinmaoyuan Surface Treatment Industrial Park
● Barrel Zinc Plating Line
● Rack Zinc Plating Line
● Vertical Nickel Chrome Plating Line
Zhejiang Zhien Environmental Industrial Park
● Barrel Nickel Plating Line
● Copper Nickel Chrome Plating Line
Taizhou Zhenye Electroplating Co., Ltd.
● Hard Chrome Gantry Plating System
Certifications
JUNDA places strong emphasis on environmental engineering capability and manufacturing quality.
Certifications include:
● Zhejiang Ecological and Environmental Restoration Engineering Capability Evaluation Certificate
● Environmental Protection Equipment Construction Service Enterprise Qualification Certificate
These certifications demonstrate our expertise in environmentally responsible surface treatment equipment manufacturing and engineering implementation.
Frequently Asked Questions
What is a chrome rinse water recovery system?
A chrome rinse water recovery system recovers chromium from plating rinse water and recycles treated water back into production, reducing chemical and water consumption.
Can the system recover both Cr(VI) and Cr(III)?
Yes. Different recovery technologies can be selected according to the chromium chemistry used in the plating process.
Is Zero Liquid Discharge available?
Yes. Evaporator and crystallizer systems can be integrated to achieve full ZLD operation.
How much water can be recycled?
Depending on wastewater quality and system configuration, water recovery rates can reach up to 95%.
Can the system be integrated with existing plating lines?
Yes. JUNDA provides retrofit solutions for existing electroplating facilities.
What information is required for system design?
We typically require:
● Process flow
● Wastewater analysis report
● Water consumption
● Production capacity
● Existing treatment configuration
Request a Custom Solution
Looking for a reliable chromium recovery and wastewater recycling solution?
Our engineering team can provide customized system design based on your plating process, wastewater characteristics, production capacity, and environmental requirements.
Contact JUNDA today for technical consultation, project evaluation, and quotation.
Taizhou Junda Intelligent Equipment Co., Ltd.
Address:
No.24 Chuangye Road, Sanjia Town, Jiaojiang District, Taizhou City, Zhejiang Province, China
Tel:
+86-15557618123
Email:
alice911.export@gmail.com
Hot Tags: Chrome Rinse Water Recovery System, Chrome Plating Wastewater Recycling, Industrial Water Recovery Equipment
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