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Copper-Nickel-Chrome Barrel Plating Line
  • Copper-Nickel-Chrome Barrel Plating LineCopper-Nickel-Chrome Barrel Plating Line
  • Copper-Nickel-Chrome Barrel Plating LineCopper-Nickel-Chrome Barrel Plating Line

Copper-Nickel-Chrome Barrel Plating Line

JUNDA Copper-Nickel-Chrome Barrel Plating Line is designed for copper, nickel, and chrome plating of small metal parts in batch production. The line is suitable for zinc die castings, steel parts, brass components, and copper alloys. The process includes copper strike plating, bright nickel plating, and decorative chrome plating to improve coating adhesion, corrosion resistance, and surface finish. The system supports automatic transportation, barrel rotation, rinsing, chemical dosing, and process control. It is widely used for faucet parts, door handles, locks, furniture hardware, lighting accessories, and decorative metal components.

Our Copper-Nickel-Chrome Barrel Plating Line provides a complete decorative finishing solution for small metal parts requiring superior adhesion and corrosion protection. The copper strike layer ensures excellent bonding to zinc die castings and steel substrates, followed by bright nickel for brilliance and decorative chrome for the final finish.

This CNC barrel plating equipment is ideal for faucet components, door handles, lock parts, and decorative hardware. The automated barrel line ensures consistent quality across high-volume production runs.


Key Specifications

Parameter

Specification

Plating Type

Copper Strike + Bright Nickel + Decorative Chrome

Barrel Capacity

50kg – 300kg per batch

Suitable Materials

Zinc die castings, steel, brass, copper alloys

Chrome Type

Hexavalent or Trivalent

Copper Layer Thickness

2-5 μm

Nickel Layer Thickness

10-20 μm

Chrome Layer Thickness

0.25-0.5 μm

Certification

CE


Technical Process

1. Barrel Loading – Parts loaded into barrels

2. Ultrasonic Degreasing – Thorough oil removal

3. Electrolytic Cleaning – Electrochemical surface preparation

4. Acid Activation – Oxide removal and surface activation

5. Copper Strike Plating – Thin copper layer for adhesion on zinc die castings

6. Bright Nickel Plating – Main corrosion-resistant and decorative layer

7. Decorative Chrome Plating – Final bright layer

8. Multi-Stage Rinsing – DI water rinsing

9. Centrifugal Drying – Spot-free drying


Key Advantages

✅ Superior Adhesion – Copper strike layer ensures excellent bonding, especially critical for zinc die castings

✅ Complete Decorative Solution – Three-layer system provides both protection and brilliant appearance

✅ High Corrosion Resistance – Nickel-chrome system offers salt spray resistance of 48-120 hours

✅ Versatile Substrate Compatibility – Processes zinc die castings, steel, brass, and copper alloys

✅ Automated Operation – PLC-controlled with recipe storage for different part types

✅ Environmentally Friendly Options – Trivalent chrome and lead-free processes available

✅ 12 Months Warranty – Full after-sales support


Applications

The Copper-Nickel-Chrome Barrel Plating Line is commonly used for:

Bathroom Hardware

● Faucets

● Shower fittings

● Valve components

Architectural Hardware

● Door handles

● Locks

● Hinges

Furniture Hardware

● Cabinet accessories

● Decorative fittings

● Furniture connectors

Lighting Components

● Lamp accessories

● Decorative metal parts

Automotive Components

● Interior trim parts

● Decorative accessories

Copper Nickel Chrome Barrel Plating LineCopper Nickel Chrome Barrel Plating Line

Technical Parameters

Parameter

Value

Copper Bath Temperature

25-35℃

Nickel Bath Temperature

50-60℃

Chrome Bath Temperature

35-45℃

Current Density (Copper)

1-3 A/dm²

Current Density (Nickel)

2-8 A/dm²

Current Density (Chrome)

10-20 A/dm²

Plating Speed

10-20 μm (nickel) per 15-20 min


Intelligent Process Control

Conventional plating lines usually operate according to fixed programs. When process routes, treatment times, or product types change, suppliers often need to modify the control program.

JUNDA's control system allows operators to manage process data directly through the operating interface.

Functions include:

Process recipe creation

Treatment time adjustment

Dripping time adjustment

Multi-product production scheduling

Process route modification

Automatic return to specified tanks for additional processing when required

This operating method reduces production interruptions caused by process changes and product switching.


Certifications

JUNDA has obtained industry-related certifications including:

● Zhejiang Province Ecological and Environmental Restoration Engineering Implementation Capability Evaluation Certificate

● Environmental Protection Equipment Construction Service Enterprise Qualification Certificate

● CE Certification

● ISO9001 Quality Management System Certification

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Why Choose JUNDA

● Electroplating equipment manufacturing and project experience

● Customized production line design

● Equipment manufacturing, installation, and commissioning services

● Electroplating, anodizing, coating, and environmental protection systems

● CE and ISO9001 certified manufacturing

● OEM and ODM service

● 12-month equipment warranty

● Spare parts supply and technical support

Contact JUNDA for equipment layout proposals, process planning, and project quotations for Copper-Nickel-Chrome Barrel Plating Lines.


FAQ

What materials can be processed by this plating line?

The line is suitable for zinc die castings, steel parts, brass components, and copper alloy products.

What is the difference between barrel plating and rack plating?

Barrel plating is commonly used for small parts produced in large quantities. Rack plating is generally used for larger parts or products requiring individual positioning.

Can different products be processed on the same line?

Yes. Different process recipes can be configured according to product requirements.

Can operators create new process recipes?

Yes. Operators can add or modify process recipes through the control system.

Is trivalent chrome available?

Yes. The line can be configured for either hexavalent chrome or trivalent chrome plating processes.

Do you provide installation and commissioning services?

Yes. JUNDA provides installation guidance, commissioning, operator training, and technical support.



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